The Services & Energy Efficiency (SEE) activities help steel producers modernise their operations, reduce emissions, and maximise asset performance. With deep engineering expertise, digital technologies, and a global service network, we deliver solutions that make steel production greener, smarter, and more competitive.
What We Do:
- Fit-to-Purpose Upgrading & Modernisation
- Decarbonising Existing Plants
- Process & Technological Consultancy
- Automation & Technology
- Integrated Lifecycle Support & Knowledge Transfer
- Customised Services & Spare Parts
Fit-to-Purpose Upgrading & Modernisation
We deliver insight-driven engineering solutions that extend equipment life, improve reliability, and optimise cost performance.
Our revamp portfolio includes:
- Productivity-enhancing modifications
- Cost-efficient alternatives to new equipment
- Downtime-minimising rebuilds
- Yield-improving and safety-driven upgrades
From redesigned assemblies and optimised wiping mechanisms to improved lubrication systems, fume-exhaust solutions, and advanced side-guide designs, we help mills achieve higher output with lower operational cost.
Decarbonising Existing Plants
We support steelmakers on their journey to sustainability with solutions that reduce emissions by up to 90%. Our approach focuses on improving energy efficiency, modernising systems, and enabling future-ready operations.
Our decarbonisation approach includes:
- Comprehensive energy audits
- Furnace electrification and hybrid-heating concepts
- Hydrogen-ready combustion technologies
- System upgrades that reduce energy losses and improve thermal efficiency
We help clients transition to greener production—without disrupting operations.
Process & Technological Consultancy
Our experts work alongside steelmakers to strengthen product quality, process stability, and operational efficiency.
Our consultancy offering includes:
- Performance and quality audits for capital equipment
- Technical assistance to optimise production lines
- Operator and maintenance training through digital platforms such as TrainLab, OPExS and GoMobile™
From silicon-steel rolling to furnace optimisation, we bring decades of hands-on expertise to support continual improvement.
Automation & Technology
We design, supply, and upgrade automation systems that enhance process control, product quality, and line stability.
Our automation scope covers:
- Level 1 & Level 2 automation
- HMI development
- Drive, hardware, and safety-system migrations
- Thermal and production-process optimisation
- Material tracking and scheduling systems
- Advanced mathematical and process models
Built on deep metallurgical and thermal-process knowledge, our solutions create safer, more flexible, and more efficient production environments, supported by strong project execution and global sourcing.
Integrated Lifecycle Support & Knowledge Transfer
As a John Cockerill customer, you benefit from complete lifecycle support — from maintenance and operational assistance to knowledge transfer and digital tools for smarter facility management.
Our services include:
- Preventive, routine, and condition-based maintenance
- Performance-boosting upgrades and reliability improvements
- Digital tools for smarter operations and energy management
- Structured operator and maintenance training
With the backing of a global network of process specialists, we conduct equipment health audits, improve energy consumption, enhance quality, and guide continuous process evolution.
Customised Services & Spare Parts
Our global service network ensures rapid supply of OEM and re-engineered spare parts, helping clients maintain productivity across all operations.
We offer:
- Custom-engineered parts for durability and performance
- Fast delivery through globally positioned manufacturing hubs
- Re-engineering of third-party components
- End-to-end migration, maintenance, and lifecycle strategies
Supported by our strong in-house capabilities, we provide responsive, reliable service worldwide.